About Us
Gulf Coast Aviation Services LLC (GCAS) is an FAA Part 145 Certified Repair Station (1F0R606D) based in Willis, TX. Since 2018, we have proudly served as a trusted partner in the aviation and aerospace industry, delivering top-quality maintenance, repair, and operational support services.
Our core expertise encompasses precision CNC machining, 3D-printed solutions, and custom fabrication. We also offer traditional services such as structures and sheet metal repair, ground support equipment maintenance, galley equipment servicing, crew and passenger seat repair, painting, and aviation tooling repair and fabrication.
Leveraging strategic partnerships, cutting-edge technology, and innovative practices, GCAS helps clients streamline operations, reduce costs, and enhance performance. Our commitment to efficiency ensures your operations remain on schedule.
As a woman-owned business with over 70 years of combined aviation expertise on our management team, GCAS is dedicated to delivering exceptional quality, reliability, and customer satisfaction. From precision-engineered solutions and component repair and overhaul to rapid responses for operational challenges, GCAS is your trusted partner in aviation and aerospace excellence.
Explore Our Services
Maintenance, Repair & Overhaul (MRO)
- Comprehensive aircraft inspections (scheduled and unscheduled)
- Airframe and structural repairs
- Component repair and overhaul
- Aircraft systems troubleshooting and repair
- Engine and APU support
Precision Machining & Fabrication
- CNC machining for custom aerospace parts
- 3D printing for rapid prototyping and lightweight components
- Custom fabrication and prototyping
- Fabrication of complex, aerospace-grade components
Non-Destructive Testing (NDT)
- Ultrasonic, magnetic particle, dye penetrant, and X-ray testing
- Identification of defects without compromising integrity
Ground Support Equipment (GSE)
- Repair and refurbishment of tow bars, jacks, and other equipment
- Hydraulic, electrical, and mechanical system servicing
Interior & Cabin Services
- Galley equipment repair and servicing
- Crew and passenger seat refurbishment and repair
Painting & Coating Services
- High-quality painting for aircraft components
- Corrosion prevention treatments
- Aerospace-grade coatings for durability and aesthetics
Aviation Tooling Repair & Fabrication
- Custom fabrication of aviation tooling
- Maintenance and repair of aviation-specific tooling
Specialized Manufacturing & Assembly
- High-precision machining for aerospace components
- Turnkey assemblies for aviation projects
- Prototyping and small-batch production
Government Contracting & Compliance
- FAA-compliant services for government and military projects
- Support for government contracting needs
Contact Us
Couldn't find what you were looking for, or want to learn more? Fill out the contact form below or call or email with the links below.
Cage: 87LS6
UEI: E1BUJ68EXJK4
